Stress Test Your Labelling Line: Book a Live Demonstration

Automation should eliminate variables, not create them. Yet, many engineering and quality assurance (QA) managers rely on static data sheets that can’t account for the unique pressures of their factory floor.

If you want to move from specification to installation with total confidence, the only way to be sure is to see the results yourself. That’s why we’re inviting you to stress test your live production line at our facility, validating label adhesion, placement, and throughput accuracy before the equipment ever reaches your floor.

Why Real-world Testing Matters

Technical specifications provide a useful baseline for throughput speeds and label dimensions, but they operate under idealised laboratory conditions that rarely reflect your actual factory environment.

For instance, a label may perform perfectly on a standard cardboard corrugate, but fail to adhere correctly when applied to recycled polymers or chilled substrates at high speeds. Additionally, barcode legibility and precise placement are critical; if your products are misaligned, labels can be applied incorrectly, leading to shipping errors, rejected stock, and financial penalties from retailers.

Relying on paper specifications alone leaves these variables to chance, which is why we recommend stress-testing your specific products during a live demonstration.

Why Should You Book a Live Demonstration for Print and Apply Systems?

At our facility, we can stress-test your specific products, including trays, totes and labels, on ILS machines to ensure seamless integration before the equipment ever reaches your floor. This process validates label adhesion and placement accuracy before the machinery is installed.

We will evaluate three critical areas:

1. Substrate and Label Material Compatibility
   Different packaging materials react uniquely to vacuum grids, tamp pads, and blow-on applicators. Testing your specific labels and products ensures that adhesive bonding occurs instantly and permanently, preventing peeling or tearing during high-speed transit.
2. Positional Accuracy Across Operating Speeds
   High-throughput environments demand consistent label placement. During the trial, we assess positional accuracy at agreed operating speeds to ensure the machinery meets your required tolerances. While maximum throughput cannot be fully validated in a trial environment, our testing and application expertise allow us to provide informed expectations of achievable production rates.
3. Data Integrity and Print Quality
   Barcodes must be scannable on the first attempt. Trials verify that the print engines maintain crisp resolution at speed, and ensure compliance with print quality standards. We also test how the system processes variable data from your software to prevent sequencing errors.

Validating these critical areas at our facility gives you peace of mind, knowing your new system is perfectly set up to handle your unique production needs.

Book a General Visit

Not looking for a stress-test but want to see the full capability of our systems firsthand? Visit us for an in-depth look at our print and apply solutions. You’ll have the opportunity to explore our range, including the XL Flex Wipe machine, Wipe 90 machine, and Tamp system in action.

It’s also a perfect opportunity to sit down with our team of project managers and engineers to discuss how we can tailor our support to your specific operational goals.

Whether you have a specific technical challenge or are simply exploring your options, we look forward to welcoming you to our facility.

Frequently Asked Questions: Live Demonstration & Stress-Testing Your Labelling Line

What is the Benefit of a Live Demonstration?

A live demonstration allows you to stress test your specific products such as trays, totes and labels on ILS machines before installation. This validates performance in real-world conditions, eliminating the guesswork associated with relying solely on manufacturer data sheets.

Why Are Technical Data Sheets Often Insufficient?

Technical data sheets are based on idealised laboratory conditions. They cannot account for real-world production variables like dust, humidity, or substrate variations that can cause operational disruptions on your specific factory floor.

What Critical Areas Are Evaluated During a Live Factory Trial?

We evaluate three key areas:

1. Substrate & Material Compatibility: Ensuring labels adhere correctly to your specific packaging.
2. Positional Accuracy: Verifying precise placement at your target line speeds.
3. Data Integrity: Confirming print quality and scannability to ensure compliance with supply chain standards.

Where Do the Live Demonstrations Take Place?

Trials are conducted at our facility using your own products and labels.

Can I Visit the Facility Without Booking a Stress Test Trial?

Yes. If you simply want to see our systems in action, we invite you to book a general facility tour. You can explore our machinery range, including the XL Flex Wipe, Wipe 90, and Tamp systems, and meet with our project managers and engineers to discuss your operational goals.[/vc_column_text][/vc_column][/vc_row]